CoreXY CNC - 2W Laser cutter for paper

How is the fit between the bearings and rods you ordered? Would you say they are: great, good value, so-so, or wish I ordered something else?

I donā€™t have a lot of experience with linear bearing or rods before this.
My unskilled and inexperienced opinion of them is that they fit well with the rods, but donā€™r run back and forth as smooth as I would have expected to.

That was my feeling too, even with plenty of lubricant I was disappointedā€¦ (Iā€™m sure there is a rude joke there somewhere but Iā€™ll refrain).

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I printed the first versions of the all the parts, Learned a bunch and started on the next iterations of the 3D printed parts.

Rod Connector

The overhang are too steep of an angle to print correctly.

i was planning on using a cable tie to lock the linear bearing in place. This was a crap solution and I ended up redesigning the part from scratch.

This is version 2, better but I think can still improve on it.
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Rod mounts

These worked great, I might counter sink the bolt just to be fancy.

Center Carriage

This worked okay, I still need to add the 2020 rail mount on the back side. The linear bearings mounts and timing belt clamps worked well.

image

Main board.

Oops, I cut the main board too short in the Y axis. This happens because I didnā€™t place all the parts together into an assembly in Fusion360 before I started cutting things. I knew there was a possibility of this but I didnā€™t think that it would be this far off.

There are two ways to resolve this issue. I could redesign the rod connectors to allow the rods to pass thought the connectors, or I can re cut the main board to the right size. I am planning on redesign the rod connectors because it would allow me to use any size rods in the future, and I donā€™t have any more wood at VHS to cut the main board out of.

Suggestions, comments always welcome.

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Created an assembly of the broken version I have now.
Creating joins and testing motion is awesome (aww inspiring) in Fusion360

I used this tutorial when making the joins

Here is a virtual model

Here is a photo of its current state.

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Redesigned through hole rod connectors.
These work but I think I will ended up cutting a new main board. This will allow me to redesign the rod connectors to be more compact with end caps.

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Updated assembly

idler pulley
I must be doing something wrong here. They donā€™t move very smoothly, I have some plain ball bearings I am going to try instead.

Next up is the stepper motor mounts.
I designed these to be 3D printed but I am thinking it might be easier to use some small pipe with long screws instead.
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The 3D printing of the parts is really slowing me down. it takes about an hour to print each part. I am going to try to think of more ways that I can laser cut the parts instead of using the 3D printer.

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Version 3
Source files

Assembly

image

Gallery
Video included.

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Sorry to gravedig this but this is exactly what I was looking at: Building my own or buying one off aliexpress. I am mostly curious though: what is the speed of this? I am looking to cut card stock but I am going to need to cut like 300 pages a month (which maybe I can stack some and do multiple layers at once to cut down on that).

Specifically @funvill now that you have been a laser cutter owner for a year now at least (presumably) any feedback that you could give me in what I should be looking at on Aliexpress for specs or things would be appreciated.

I would check out http://openbuilds.org/?category=laser-cutter-builds&id=304 for some really good build guides and info.

Funvill will be at Maker Faire. Swing by and say hi. Iā€™m sure heā€™d love to tell you about it.

Have a look at Good Enough CNC, Hybrid CNC
from Luka Mustafaā€™s talk at VHS.
Best,
RK

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