CoreXY CNC - 2W Laser cutter for paper

Hmm, that does seem easier then making my own frame… even if I already have all the parts for my own frame when that laser cut acrylic one just works.

All the items with “XX” for the price I already have. I already have all the steppers, Adafruit stepper motor shield, and a raspberry pi.

Its a REQUIREMENT for laser cutters. Not optional.
The air assist prevents fires and clears away the carbon that is burnt by the laser. without it, you will not be able to burn though anything and you will just start fires.

They use air assist, not argon, or nitrogen

I tried this out as I need one for the powder printer

http://www.canadiantire.ca/en/pdp/motomaster-heavy-duty-inflator-with-case-0095032p.html

I has no tank but Its a very nice size and actually has an acceptable air flow for what I need and quiet enough (for a compressor)

But its 12 bolts only and only has battery clamps. I did have the necessary power supply to make it work but quite the hassle. So I’m looking for something more suitable.

Just ordered two sets of these Linear-Bushing
http://www.aliexpress.com/item/12pcs-LM8UU-8mm-linear-ball-bearing-bearings-Linear-Bushing-Bearing-8mm-linear-shaft-3d-printer-parts/32547439658.html

Ordered this motor controller board
http://www.aliexpress.com/item/3D-Printer-1pcs-Mega-2560-R3-1pcs-RAMPS-1-4-control-panel-5pcs-DRV8825-Stepper-Motor/32499496112.html

Bought these linear rods

Free shipping 4pcs 3D Printer rod 8mm linear shaft L 400mm hardened Chrome axis match use 8 mm bearing carving machine part
http://s.aliexpress.com/UZnaqY7f
(from AliExpress Android)

So I installed Fusion 360 yesterday, and I am suitably impressed. Their parameterization engine is excellent, in particular.

Using the CoreXY waterjet version as reference, I’ve designed a version that is almost entirely parametric. That means that there are no hardcoded dimensions, the model is built entirely out of formulas based on the linear rod lengths, motor size, hardware type, etc.

Here are all of the variables required to make a CoreXY table:

(I have not finished the X axis yet, expect that to grow slightly)

The advantage of this system is that I can find old components around VHS, my storage locker, the Hackery, etc, and punch their dimensions into Fusion 360’s parametric solver. It will then magically reconfigure the platform for me. Like if I had shorter precision rod, for example.
image

Likewise if I had larger motors. It’s a little bit difficult right now, because Fusion 360 only keeps track of parameters local to models, so I have to copy changes to each one when the values get changed.

That’s made easier by using an Add-In called ParameterIO. It doesn’t work out of the box, there is a bug because of the dimensionless quantities in linear patterns.

I had to edit line 219 of:
C:\Users\Jarrett\AppData\Roaming\Autodesk\ApplicationPlugins\ParameterIO.bundle\ContentsParameterIO.py

To say this:

        unit = ' '
        try:
             unit = _param.unit
        except:
            unit = 'FUCK'
        result = result + _param.name +  "," + unit +  "," + _param.expression + "," + _param.comment + "\n"
        ```

(The swears weren't necessary for correct operation, but they sure made me feel better)

To import, the same problem exists, but it was easier to just delete the model parameters in the CSV file, because they're unique to each model and don't carry over.

There are a couple more issues with the assembly, mostly down to my inexperience with Fusion 360. I don't know how to mate surfaces together, for example. I also intend to add in a laserKerf variable that will widen or narrow edges appropriately. And a couple measurements that can be tightened up a little to save some space. Nothing insurmountable. I'll fix all that in, like, half an hour when I come back to this.

Cloud stuff confuses and frightens me, but I think this a link to the file:
http://a360.co/20lCWgG

Stuff will be tweaked, fixed, and added to over time.
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Nice work Jarrett. Now for you to dive into the CAM portion!

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In Autodesk Inventor (the commercial desktop equivalent of 360), you could link parameters between parts, so I would end up creating a dummy part to store all my variables in, and linking to it from every other part. If that feature doesn’t exist yet in 360, I’m sure it’ll come eventually. That’s quite a pain if one of your parameters is your material thickness, or kerf, like you said!

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This looks really close to what I am trying to make. They are using the same laser diode that I am planning on using
https://www.kickstarter.com/projects/1537608281/lazerblade-the-affordable-laser-cutter-engraver/description

Their assembly instructions are behind a login screen. Too bad i would expect they would have a great amount of information in them.

I have everything for this build except the rods. Hopefully they will arrive sometime this week.

Got all of the parts.

Started modeling the hardware in fusion 360. I plan to print these parts out tonight.

Source code
https://github.com/funvill/LaserCNC

3 Likes

How is the fit between the bearings and rods you ordered? Would you say they are: great, good value, so-so, or wish I ordered something else?

I don’t have a lot of experience with linear bearing or rods before this.
My unskilled and inexperienced opinion of them is that they fit well with the rods, but don’r run back and forth as smooth as I would have expected to.

That was my feeling too, even with plenty of lubricant I was disappointed… (I’m sure there is a rude joke there somewhere but I’ll refrain).

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I printed the first versions of the all the parts, Learned a bunch and started on the next iterations of the 3D printed parts.

Rod Connector

The overhang are too steep of an angle to print correctly.

i was planning on using a cable tie to lock the linear bearing in place. This was a crap solution and I ended up redesigning the part from scratch.

This is version 2, better but I think can still improve on it.
image

Rod mounts

These worked great, I might counter sink the bolt just to be fancy.

Center Carriage

This worked okay, I still need to add the 2020 rail mount on the back side. The linear bearings mounts and timing belt clamps worked well.

image

Main board.

Oops, I cut the main board too short in the Y axis. This happens because I didn’t place all the parts together into an assembly in Fusion360 before I started cutting things. I knew there was a possibility of this but I didn’t think that it would be this far off.

There are two ways to resolve this issue. I could redesign the rod connectors to allow the rods to pass thought the connectors, or I can re cut the main board to the right size. I am planning on redesign the rod connectors because it would allow me to use any size rods in the future, and I don’t have any more wood at VHS to cut the main board out of.

Suggestions, comments always welcome.

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Created an assembly of the broken version I have now.
Creating joins and testing motion is awesome (aww inspiring) in Fusion360

I used this tutorial when making the joins

Here is a virtual model

Here is a photo of its current state.

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Redesigned through hole rod connectors.
These work but I think I will ended up cutting a new main board. This will allow me to redesign the rod connectors to be more compact with end caps.

image

Updated assembly

idler pulley
I must be doing something wrong here. They don’t move very smoothly, I have some plain ball bearings I am going to try instead.

Next up is the stepper motor mounts.
I designed these to be 3D printed but I am thinking it might be easier to use some small pipe with long screws instead.
image

The 3D printing of the parts is really slowing me down. it takes about an hour to print each part. I am going to try to think of more ways that I can laser cut the parts instead of using the 3D printer.

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Version 3
Source files

Assembly

image

Gallery
Video included.

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Sorry to gravedig this but this is exactly what I was looking at: Building my own or buying one off aliexpress. I am mostly curious though: what is the speed of this? I am looking to cut card stock but I am going to need to cut like 300 pages a month (which maybe I can stack some and do multiple layers at once to cut down on that).

Specifically @funvill now that you have been a laser cutter owner for a year now at least (presumably) any feedback that you could give me in what I should be looking at on Aliexpress for specs or things would be appreciated.

I would check out http://openbuilds.org/?category=laser-cutter-builds&id=304 for some really good build guides and info.

Funvill will be at Maker Faire. Swing by and say hi. I’m sure he’d love to tell you about it.